Most boards are first rough cut by a simple 3-axis routers. One of your valued customers, let’s call him Bob, purchases an identical board to his mate, only to find they are not the same? What is going on here? It is estimated that for every ten supposedly identical boards in production, only one or two come out as the designer intended. We utilise innovative technology to ensure faithful replication of the designers intent. Our manufacturing solution has a lower lead time, is therefore more demand reactive and requires less capital. We are investing locally, creating employment opportunities and training our staff in lean manufacturing methodologies. Does the surf community really want to purchase a new surfboard that has been shaped by someone in a far away country and who has possibly never surfed? We believe ‘Locally Made Matters’ This inevitably results in a portion of imported boards having to be discounted to clear eroding margin for everyone.įurthermore, the consumer is getting a lot more savvy about the origin and environmental lifecycle of products. A long lead time means that brands must predict ahead of market demand what models and sizes will sell. There are high working capital requirements given that boards must be paid before shipping. Geographical dislocation makes it difficult for the surf brand to manage quality issues. For example, lower quality, unfaithful replication of designs and long lead times. Consequently many of the brand name surfboards now sold in Australia are imported from Thailand, Vietnam and China.ĭespite low price there are other hidden costs to this model. While cutting gear a forming tool is used.Over the past decade surfboard production has been steadily moving offshore to low labour cost countries that can offer super low prices. The periphery of a gear blank is divided, and equally spaced grooves are cut using an index plate having proper hole circles. After the first spline is cut, the work is rotated through a predetermined amount by using the index plate and index pin. The work is placed between two centres, and a spline is cut similar to the cutting of a keyway. This types of shaper machine operations done by using an index centre, illustrated in a gear or equally spaced splined may be cut. Lubrication is necessary on the work to prevent the cutting edge of the tool form wear due to dragging. The clapper block is locked in the clapper box to prevent the tool from lifting during the return stroke. Internal keyways are cut by holding the tool on a special tool holder so that the tool post will not hit against the work at the end of the stroke. The speed is reduced while cutting keyways. The length and position of stroke are carefully adjusted so that the stroke will terminate exactly at the clearance hole. This is important to leave clearance on the tool at the end of the stroke. The work is attached in the vice or directly on the table and the surface to be machined is carefully aligned with the axis of the ram. Machining Vertical SurfacesĪ vertical cut is made while machining the end of a workpiece, squaring up a block or cutting a shoulder. If otherwise, the tool will be weakened and subjected to under strain. The vertical slide of the tool head should not be made to overhang too far below the ram. The tool should be held vertically in such a way that its cutting edge points in a direction slightly away from the work, as moves, due to the cutting pressure, it will move away from the work instead of digging into it.Īnother precaution to be taken in tool set is that its cutting edge should not be projected much below the tool holder. If more material is to be removed, the procedure is repeated until the desired surface is obtained.Ī special precaution is required in setting the tool for horizontal cutting. After the cut is finished, the machine is stopped and the work inspected. Crossfeed to the table is given initially by hand until the cut starts.
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